Ceramic substrate

Overview: Ceramic Substrates

Final Advanced Materials supplies a wide variety of substrates: alumina, zirconia, and aluminium nitride. All our substrates are produced by laser cutting. It is possible to order plates in standard dimensions, or for parts to be cut to a customized design, whether for a prototype or for series production.

Final Advanced Materials has machining facilities which guarantee ISO 9001-certified quality. Our tooling and our expertise permit the production of the most complex components from your plans.

Facilities

  • Laser machines with appropriate cutting heads for different materials.
  • Automated laser machines with video-based dimensional control systems.
  • Programming facility for all commonly employed data formats (dxf, dgw, iges, cadl, stl, etc.)

Available materials

  • 99 % porous alumina Al2O3
  • 96 and 99.6 % high-density alumina Al2O3
  • Zirconia ZrO2
  • Aluminium nitride AlN

Applications of Ceramic Substrates

  • Sintering equipment
  • Oven construction elements
  • Medical technology
  • Electronic sensors
  • Catalyser
  • Filtration of liquids

Benefits of Ceramic Substrates

  • Hardness
  • High mechanical strength
  • Dimensional stability, even at high temperatures
  • High resistance to wear and corrosion
  • Electrically insulating
  • Resistance to chemical products
  • High-temperature withstand
  • Dielectric and ferro-electric properties
  • Very low adherence
  • Exceptional flatness
  • Low thermal conduction

Comparative Table

Property

Ceramic

Metal

Polymer

Hardness

High

Low

Bad

Elastic Modulus

High

Good

Low

Resistance to High Temperature

High

Low

Bad

Thermal Expansion

Low

Good

Good

Malleability

Low

Good

Good

Corrosion Resistance

Good

Low

Low

Erosion Resistance

Good

Low

Low

Electrical Conductivity

Low

Good

Low

Density

Average

High

Low

Thermal Conductivity

Average

Good

Low

Our range of Ceramic Substrates 

Alumina

Alumina substrates are highly rated for their good chemical and mechanical resistance. They can be employed for the construction of furnaces, in medical technologies, in electronic sensors, in catalysers, in SOFC fuel cells and for the filtration of liquids.

Two types of alumina substrates are available:

Sintered High-Density Alumina

This substrate is available in the form of two products, the alumina content of which varies between 96 and 99.6 %. Whichever the product, these materials are distinguished by their high resistance to corrosion and abrasion. Moreover, they show good mechanical strength, and can be employed as electrical insulators. They show very low adherence and, by nature, feature exceptional flatness. Finally, alumina substrates show good thermal conduction. High-density alumina substrates are available in various thicknesses (0.15 – 0.25 – 0.38 – 0.5 – 0.76 – 1 – 1.27 – 1.52 – 2 mm) and in dimensions ranging from 50.8 x 50.8 mm to 168 x 168 mm.

Sintered Porous Alumina

A porous alumina substrate has mechanical, electrical and chemical properties which are similar to those of high density alumina. However, this product is distinguished by its lightness. Its porosity makes it a material of choice for the filtration of gases and liquids, and for the homogeneous diffusion of a fluid. Porous alumina substrates are available in various thicknesses (1 – 1.5 - 2 mm) and in dimensions ranging from 100 x 100 mm to 168 x 168 mm. 

Aluminium Nitride

An aluminium nitride substrate is a semiconductor with a wide band gap (6.2 eV). This refractory and electrically insulating material has a very high thermal conductivity and shows good resistance to oxidation and abrasion.

Aluminium nitride substrates are available in various thicknesses (from 0.5 to 1.5 mm) and in dimensions of up to 138 x 190.5 mm.

Zirconium

ZYTC substrates are thin, rigid, tape cast structures composed of zirconia stabilized with yttria at targeted stabilization concentrations. ZYTC is our thinnest zirconia material and is ideally suited as a setter for sintering microelectronics, solid oxide fuel cells and thermal management applications under conditions of high temperatures and in varied atmospheres. ZYTC has been high fired and is tightly bonded resulting in a dust free, smooth gas tight surface. ZYTC is dimensionally stable to 1,500 °C. It has exceptional resistance to oxidizing and reducing atmospheres at high temperatures. Zirconia does, however, lose a small amount of oxygen at very high temperatures in vacuum and inert or reducing atmospheres. Although this reaction results in a colour change from white to grey, other properties remain essentially unchanged.

Technical Data of Ceramic Substrates 

A comparative table for the available ceramic substrates can be downloaded in the data sheet.


Physical variables included in this documentation are provided by way of indication only and do not, under any circumstances, constitute a contractual undertaking. Please contact our technical service if you require any additional information.

Ceramic substrate (218.10k)

Data Sheet: Ceramic substrate


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Alumina Ceramic Substrate

The alumina substrate is available in 96% and 99.6% dense sintered alumina and 99% porous sintered alumina. It has thermal, electrical and mechanical properties. Alumina substrates are available in various thicknesses and dimensions.
Full description
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Aluminium nitride Ceramic Substrate

The AIN substrate is the ceramic with the best thermal conductivity and an excellent electrical insulation and low thermal expansion. Aluminium nitride substrates are available in various thicknesses and in dimensions. Other substrates are also available
Full description
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Zirconia Substrate Ceramics

Final Advanced Materials offers a range of zirconia ZrO2 substrates, but also alumina, quartz and aluminum nitride substrates. ZYTC substrates from Zircar Zirconia Inc. are thin, rigid, tape cast structures composed of zirconia stabilized with yttria.
Full description

FAQs that can help you in this category

Quel substrat céramique choisir pour optimiser la dissipation thermique des circuits électroniques ?

Pour une dissipation thermique optimale, les substrats en nitrure d’aluminium (AlN) sont la solution idéale. Ils présentent une conductivité thermique élevée de 170 à 200 W/(m·K), une masse volumique d’environ 3,2 g/cm³ et une stabilité dimensionnelle jusqu’à 1 000 °C. Alternativement, vous pouvez opter pour des substrats en alumine (Al₂O₃) qui offrent une conductivité plus faible (de 25 à 30 W/(m·K)) mais qui sont moins coûteux. L’AlN permet d’évacuer efficacement la chaleur des circuits à forte densité de puissance, limitant les points chauds et augmentant la fiabilité. Final Advanced Materials recommande l’AlN pour les applications haute performance telles que des LED haute puissance et composants microélectroniques thermiquement sensibles.


Substrat alumine vs nitrure d'aluminium (AlN) : quelles différences de conductivité thermique ?
L’alumine (masse volumique de 3,95 g/cm³, Al₂O₃ 99,7 %) possède une conductivité thermique modérée de 25 à 30 W/(m·K) et une rigidité diélectrique de 10 à 12 kV/mm. En revanche, le nitrure d’aluminium (AlN) combine masse volumique d’environ 3,2 g/cm³, conductivité thermique très élevée (170 à 200 W/(m·K)) et rigidité diélectrique de 10 kV/mm, tout en restant stable jusqu’à 1 000 °C. Ainsi, l’AlN assure un meilleur transfert thermique pour des circuits électroniques critiques, alors que l’alumine est surtout utilisée pour des applications moins coûteuses ou ne nécessitant qu’une isolation électrique standard. Si la dissipation thermique est un critère prioritaire, Final Advanced Materials conseille de choisir l’AlN.

Quelles sont les épaisseurs standards et les dimensions disponibles pour les substrats céramiques ?
Les substrats céramiques sont disponibles dans des épaisseurs standard de 0,15 mm à 2,0 mm, avec des dimensions typiques allant de 50,8×50,8 mm à 168×168 mm selon le matériau. Des formats sur mesure peuvent être fournis afin de répondre à des exigences spécifiques. La tolérance dimensionnelle est généralement de +0,2/-0,05 mm. Final Advanced Materials peut également fournir des substrats adaptés aux exigences industrielles, avec des options d’usinage, de perçage ou de gravure pour intégration directe dans les dispositifs électroniques.

Peut-on commander des substrats céramiques avec une découpe laser sur mesure ?
Oui, les substrats céramiques en alumine Al₂O₃ ou en nitrure d’alumine AlN peuvent être fournis avec une découpe laser sur mesure, permettant des formes complexes. La découpe laser assure une découpe nette avec des tolérances de ±0,05 mm et une faible contrainte mécanique. Cette technologie est particulièrement adaptée aux substrats fins (0,25–1,0 mm) et aux petites séries industrielles nécessitant rapidité et précision. Final Advanced Materials propose des substrats découpés au laser selon les plans du client, tout en conservant la stabilité dimensionnelle et les propriétés électriques et thermiques du matériau.