Moulding cement and resin

Final Advanced Materials provides a range of high temperature Cotronics® products for moulding and casting from 200 up to over 2000°C : epoxy resin, silicone and cement.

The selection of a high temperature moulding product is quite complicated. With the following information we will be able to assist you in the material selection and the realisation :

  • Maximum / minimum / continuous / peak-temperature
  • Mechanical stress ( pressure, vibration,. ..)
  • Chemical exposure
  • Type of environment
  • Geometry, tolerances, drawings
  • Description of the application
  • Objectives

Ceramic cement for moulding and encapsulating

With Cotronics® products, Final Advanced Materials can provide you high temperature inorganic cement. The type of ceramic, fluidity, thermal insulation, thermal expansion, ... will be specially selected to match your application's need.

High temperature moulding epoxy resin

Up to 350°C Cotronics® Durapot® epoxy resin can be selected for your application. Depending on the reference and the type of charge in the resin you can get a product :

  • High or low viscosivity
  • Thermal conduction or insulation
  • Electrically conductive or insulating
  • High or low thermal expansion
  • Curing at room temperature or heat-curing

High temperature moulding silicone

Up to 340°C continuous (420°C peak-temperature) Cotronics® Duraseal® silicones can be used :

  • One component formulations
  • No mixing, measuring  or mess
  • No harsh or acidic odors
  • Bonds to metals, glass, ceramics, plastics, etc.
  • No special activators or primers
  • Will not  corrode metal surfaces
  • Resistant to electricity, most chemicals and solvents
  • Safe for the most delicate electronic components

Cotronics Castable ceramic cement

The moulding castable ceramics cement offered by Cotronics allow the production of shaped parts that can withstand very high temperatures.
Full description

Embedding ceramic cement

Final Advanced materials provides Cotronics high temperature Embedding ceramic cement for applications up to 1850°C.
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High-temperature epoxy moulding resin

Final Advanced materials provides high temperature moulding epoxy resin for applications up to 315°C.
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Silicone moulding resin

Final Advanced Materials provides Cotronics silicone moulding resin
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FAQs that can help you in this category

What is the difference between a castable ceramic cement and a potting cement?

A castable ceramic cement has low viscosity, enabling casting or pouring in moulds of complex shapes. It is formulated to limit segregation, to ensure effective dimensional reproducibility, and to produce a ceramic part. Potting cement is used to encapsulate or fix components in an assembly.

At Final Advanced Materials castable cements are optimised for the manufacture of parts (final density 2.0–3.0 g/cm³), while potting cements are designed to prioritise adhesion in assemblies (housings, resistor overmoulding, etc.).


Which high-temperature ceramic cement should I choose to manufacture foundry moulds?

For foundry moulds Final Advanced Materials produces alumina, silicon carbide, silica or zirconia-based cements, which are suited for temperatures between 1,200 and 2,200°C. Zirconia formulations are particularly suitable if a very high resistance to chemicals is required. Alumina cements have better mechanical resistance (>40 MPa in compression). SiC cement is a very good option for molten metal casting, launders, crucibles or nozzles. The choice depends on the cast metal and the temperature (e.g.: aluminium ~700°C, steel >1,500°C) and the thermal shock resistance.


What is the compression resistance of casting cements?

The ceramic casting cements produced by Final Advanced Materials have standard compression resistances of 10 to 40 MPa, depending on the formulation and porosity. Thermal shrinkage is generally low, reducing internal stresses and cracking. Dense alumina-based formulations offer the best mechanical performance, while more insulating systems have a lower resistance, but reduced thermal conductivity (<0.15 W/m·K).


Epoxy resin or ceramic cement: which moulding resin should I choose for a given application?

The choice depends mainly on the temperature and the mechanical stresses.

Final Advanced Materials' high-temperature epoxy resins are generally limited to temperatures ranging between 150 and 350°C, have a good mechanical resistance (typical sheer-stress 10–30 MPa) and a degree of elasticity.

However, the ceramic cements produced by Final Advanced Materials can be used up to 2,200°C, depending on the grade (alumina, zirconia, silicon carbide, silica). They have excellent temperature resistance, but remain fragile (brittle behaviour, no elasticity).

Environmental constraints are important factors which must also be taken into account.